Mobile Laser Cleaning of Anilox Rolls up to 200 kg
We provide deep cleaning services for ceramic anilox rolls and sleeves for printing companies throughout the EU and the United Kingdom.
What do you gain from mobile laser cleaning of anilox rolls?
Time and cost savings.
In 30 minutes, we can restore a roll's ink transfer capacity to its original specification.
This helps reduce press downtime caused by dirty anilox rolls.
In 30 minutes, we can restore a roll's ink transfer capacity to its original specification.
This helps reduce press downtime caused by dirty anilox rolls.
Updated data for every roll.
We perform a post-cleaning inspection of each roll. You receive the current line count and cell volume, together with a record of all detected defects.
We perform a post-cleaning inspection of each roll. You receive the current line count and cell volume, together with a record of all detected defects.
Access to a cloud-based anilox database.
After cleaning, we provide access to the LaserEcoClean Customer Portal.
You receive:
After cleaning, we provide access to the LaserEcoClean Customer Portal.
You receive:
- information on all cleaning orders completed by us;
- a report for every cleaned roll, including measurements and micrographs;
- the ability to maintain and work with the database independently.
Analysis of historical data collected throughout our cooperation.
Our measurements in the Customer Portal allow you to monitor changes in a roll's cell volume throughout its service life. You can use this information to evaluate suppliers and forecast roll replacement.
For accurate inspection, we use equipment with magnification up to 800×.
Our measurements in the Customer Portal allow you to monitor changes in a roll's cell volume throughout its service life. You can use this information to evaluate suppliers and forecast roll replacement.
For accurate inspection, we use equipment with magnification up to 800×.
What are the advantages of LaserEcoClean laser cleaning technology?
LaserEcoClean laser cleaning technology is our proprietary process, proven in the EU, North and Latin America, and Australia.
We have been operating since 2010 and have cleaned more than 100,000 rolls for 700 printing companies around the world and 400 printing companies in the EU.
Our experience allows us to guarantee the removal of organic and polymer contamination from any anilox roll. We even clean rolls contaminated after a fire.
All removed contamination is captured by the filtration system inside our machine.
You can increase the roll's ink transfer capacity by up to 40% for as little as 5% of the cost of a new anilox roll.
We clean rolls weighing more than 200 kg directly inside your equipment (inline).
Mobile laser cleaning system for anilox rolls. Top view.
A brief explanation of the safe LaserEcoClean laser cleaning process.
During cleaning, we rotate the roll at high speed and focus the laser beam into the smallest possible spot.
Each laser pulse hits each point on the roll surface only once.
This enables precise control of the laser energy at the roll surface, ensuring excellent cleaning quality while fully protecting the anilox surface.
You can read about our cleaning safety research in our 2020 technical article.
We explain how LaserEcoClean differs from other anilox laser cleaning technologies on our technology comparison page.
Everything we know about laser cleaning of anilox rolls is available in our Theory section.
During cleaning, we rotate the roll at high speed and focus the laser beam into the smallest possible spot.
Each laser pulse hits each point on the roll surface only once.
This enables precise control of the laser energy at the roll surface, ensuring excellent cleaning quality while fully protecting the anilox surface.
You can read about our cleaning safety research in our 2020 technical article.
We explain how LaserEcoClean differs from other anilox laser cleaning technologies on our technology comparison page.
Everything we know about laser cleaning of anilox rolls is available in our Theory section.
How we work
01
Contact us. We will confirm all roll parameters required for cleaning, including maximum weight, diameter and length. We will agree on a convenient date and provide a price estimate.
02
Our technicians arrive at the agreed time.
We provide on-site service from 9:00 a.m. to 10:00 p.m., seven days a week, with a lunch break.
We provide on-site service from 9:00 a.m. to 10:00 p.m., seven days a week, with a lunch break.
03
Within 2–3 days after cleaning, we will send you access to the LaserEcoClean Customer Portal, where the roll passports and complete cleaning history for every roll are stored.
What is required for mobile cleaning of anilox rolls?
- A heated indoor area.
- A level floor area of no more than 12 m².
- A 220–230 V, 2 kW power outlet within 5 metres of the machine.
- A window or ventilation system within 10 metres of the work area.
- A sturdy table for the microscope.
Working hours:
On-site work is carried out from 9:00 a.m. to 10:00 p.m.
Equipment setup takes 1–2 hours, depending on site conditions.